2016年6月5日星期日

Overcome the difficulties of laser cutting machine cutting metal pipe technology


Overcome the difficulties of laser cutting machine cutting metal pipe technology 

Accompanied by the rapid growth of the stainless steel pipe production and consumption, laser cutting tube equipment are growing rapidly in popularity, the demand of personnel and technology of laser cutting machine grown quickly.This highlights the shortage and lag in the laser cutting equipment and laser cutting Overcome the difficulties of laser cutting machine cutting metal pipe technology 

Accompanied by the rapid growth of the stainless steel pipe production and consumption, laser cutting tube equipment are growing rapidly in popularity, the demand of personnel and technology of laser cutting machine grown quickly.This highlights the shortage and lag in the laser cutting equipment and laser pipe cutting talent and technology, which is also reflected in some stainless steel enterprises, with advanced laser cutting equipment, but still exposed pipe cutting efficiency is low, poor quality management, resulting in the phenomenon of serious waste of pipe. 

Laser pipe cutting processing technology is a high production efficiency, productivity and strong technology.Can modified the design at the last minute without affecting the entire the production process.Greater benefits is that the end user can control the short version or medium version in production without making a large number of templates, so you can give more quickly respond to customer needs, so this does not need to make the molds.From the perspective of flexibility, laser cutting processing technology can be used to process any shape of the processing program, and the laser can be completed in any direction. The shape of the template can be changed quickly, without the help of any tool, providing the possibility to process a competitive personalized packaging or trademark. Accuracy is one of the advantages of digital systems. Laser processing can offset printing and finishing process in the presence of inaccurate, such as material may produce flexible deformation, the laser can be based on these deformation is adjusted, and the traditional template making is not. Laser tube cutting products processing is a very accurate and high level technology, Of course, this requires a certain cost of investment in the early stage, the following will focus on the relevant issues related to laser cutting and provide targeted solutions.  
Worker can draw,nesting,cutting with the professional pipe cutting and nesting software,generate cutting program,then full automatic laser cutting for the large length of stainless steel pipe.The speciality of tube nesting software is the basis and prerequisite for the realization of high volume, high efficiency and high quality cutting production of laser tube cutting machine. 
At present, the laser pipe cutting process, there are some quality problems, for example: led to cut some parts over burning, pipe cutting inclined plane for burning, part corner, and cutting circular parts circle deformation or cannot be closed, pipe directly lead to serious waste and cut tube production efficiency is low. CNC pipe cutting technology refers to the NC system of the cutting control software to provide advanced cutting tube technology and rich pipe cutting experience, pipe cutting workers to operate by skilled in the use of control system, to achieve high quality, high efficiency of CNC cutting. CNC laser cutting technology is a high volume, high efficiency, high quality cutting production methods, CNC cutting pipe is the core of CNC cutting system. 
Pipe cutting process due to pipe cutting (especially for tubular diameter of square tubes), slag, attached on the tube wall, most of the heat produced in the cutting is absorption of the workpiece, cutting density is large, often cause overheating pipes, corner and square tube four horns, burning, seriously affecting the ring incision quality, can't even cutting. For such problems, the following solutions can be used: 
1, increase oxygen pressure.           
2, improve the angular speed of synthesis by software.           
3, laser cutting headband height sensing with dynamic system can guarantee in the process of cutting, cutting the nozzle and the workpiece plane height remained unchanged (focus unchanged), cutting effect does not change with the surface of the workpiece affected. 
The proposed solution will improve the laser tube cutting processing equipment efficiency in the use of, so as to improve the cutting efficiency is low, poor quality management, pipe caused serious waste, improve production and processing enterprises product efficiency, for the enterprise to create a better profit. talent and technology, which is also reflected in some stainless steel enterprises, with advanced laser cutting equipment, but still exposed pipe cutting efficiency is low, poor quality management, resulting in the phenomenon of serious waste of pipe. 
Laser pipe cutting processing technology is a high production efficiency, productivity and strong technology.Can modified the design at the last minute without affecting the entire the production process.Greater benefits is that the end user can control the short version or medium version in production without making a large number of templates, so you can give more quickly respond to customer needs, so this does not need to make the molds.From the perspective of flexibility, laser cutting processing technology can be used to process any shape of the processing program, and the laser can be completed in any direction. The shape of the template can be changed quickly, without the help of any tool, providing the possibility to process a competitive personalized packaging or trademark. Accuracy is one of the advantages of digital systems. Laser processing can offset printing and finishing process in the presence of inaccurate, such as material may produce flexible deformation, the laser can be based on these deformation is adjusted, and the traditional template making is not. Laser tube cutting products processing is a very accurate and high level technology, Of course, this requires a certain cost of investment in the early stage, the following will focus on the relevant issues related to laser cutting and provide targeted solutions.  
Worker can draw,nesting,cutting with the professional pipe cutting and nesting software,generate cutting program,then full automatic laser cutting for the large length of stainless steel pipe.The speciality of tube nesting software is the basis and prerequisite for the realization of high volume, high efficiency and high quality cutting production of laser tube cutting machine. 
At present, the laser pipe cutting process, there are some quality problems, for example: led to cut some parts over burning, pipe cutting inclined plane for burning, part corner, and cutting circular parts circle deformation or cannot be closed, pipe directly lead to serious waste and cut tube production efficiency is low. CNC pipe cutting technology refers to the NC system of the cutting control software to provide advanced cutting tube technology and rich pipe cutting experience, pipe cutting workers to operate by skilled in the use of control system, to achieve high quality, high efficiency of CNC cutting. CNC laser cutting technology is a high volume, high efficiency, high quality cutting production methods, CNC cutting pipe is the core of CNC cutting system. 
Pipe cutting process due to pipe cutting (especially for tubular diameter of square tubes), slag, attached on the tube wall, most of the heat produced in the cutting is absorption of the workpiece, cutting density is large, often cause overheating pipes, corner and square tube four horns, burning, seriously affecting the ring incision quality, can't even cutting. For such problems, the following solutions can be used: 
1, increase oxygen pressure.           
2, improve the angular speed of synthesis by software.           
3, laser cutting headband height sensing with dynamic system can guarantee in the process of cutting, cutting the nozzle and the workpiece plane height remained unchanged (focus unchanged), cutting effect does not change with the surface of the workpiece affected. 
The proposed solution will improve the laser tube cutting processing equipment efficiency in the use of, so as to improve the cutting efficiency is low, poor quality management, pipe caused serious waste, improve production and processing enterprises product efficiency, for the enterprise to create a better profit.

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